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Inductive rotor position encoder – GEL SEK11

VarioCODER Compact

  • Compact, configurable incremental hollow shaft encoder for installation in electrical drives
  • For detection of pole position, angle and rotational speed
  • High degree of design freedom: compact, extremely flat, freely selectable shape
  • Maximum efficiency and control quality through high-precision control of the pole position
  • Reduction of development and product costs

Technical information

Properties

  • Rotational speed: ≤ 100,000 min-1 (r.p.m.)
  • Accuracy: typ. < 0.5° electrical
  • Latency: < 5 μs
  • Operating temperature range: -40 °C to +125 °C, shorttime up to +150 °C
  • Integrated signal processing
  • Line driver for cable lengths up to 30 m
  • Prepared for ASIL C and ASIL D (internal self-diagnosis)
  • Rotor material: Conductive material ≥ 35 μm (PCB, aluminum, steel)

Advantages

  • Can be integrated into all motor designs in minimum space with high mounting tolerances
  • Immediate angle output after switching on without any reference search routine
  • High accuracy without calibration
  • High reliability with regard to mechanical loads
  • Initial sample or prototypes available short-term
  • Price/performance better than a mass-produced resolver
  • Magnet-free and not sensitive to magnetic fields
  • Small dimensions, low moment of inertia
  • Large axial and radial mounting tolerances
  • Maintenance and wear-free thanks to the bearing-free design

Configurable parameters

Configurable parameters
Number of pole pairs 1 to 64
Outside diameter stator (+housing with electronics) 49 to 200 mm
Shaft diameter rotor 2 to 140 mm
Fastening stator 2 to 32 bores or slotted holes
Fastening rotor 2 to 32 screws/gluing/clamping possible
Connector outlet Tangential/axial/traversal
Output signal (sin/cos) Single-ended/differential

 

Downloads

Downloads

Product Document Languages
GEL SEK11 Technical information DE EN

Registration required

Fields of application

Industry and automation

Servo drives and motor feedback:

  • Rotor angle determination for Field-Oriented Control (FOC) (BLDC, PMSM, synchronous motors)
  • Pole position detection for initial commutation

Robotics and handling:

  • Joint angle feedback in robots and cobots
  • Position feedback in AMRs and AGVs

Automotive and commercial vehicles

Electrical drives:

  • Rotor angle determination in E-motors
  • Sin/cos feedback for inverter circuits

Driving dynamics and vehicle control:

  • Angle and position detection in auxiliary units
  • Motor-side sensors for hybrid modules

E-bikes, e-scooters, light electric vehicles:

  • Rotor position sensors in wheel hub motors

Commercial vehicles and agricultural machinery:

  • Position feedback in hydraulic pumps and auxiliary drives
  • Monitoring of conveyor units, worm gears, and drums

Railroad technology and transportation

Rail vehicles:

  • Rotor position sensors in highly dynamic traction motors

Conveyor belt and cable car technology:

  • Drive control on deflection pulleys
  • Synchronous control of multi-engine cable car systems

Maritime applications

Ship propulsion systems:

  • Rotor position feedback for electrical and hybrid ship propulsion systems

Auxiliary units:

  • Input/output speed for pumps, compressors
  • Slip control in mechanical couplings

Aviation and aerospace

Aircraft actuators and UAV drives:

  • Rotor position sensors in BLDC/PMSM drives for flaps, undercarriages

Satellites and space robotics:

  • Angle measurement in reaction wheels and solar array drives

Logistics and conveyor technology

Conveyor belts:

  • Speed and control feedback in distribution centers
  • Synchronization of transport paths

Automatic storage systems:

  • Angle and position feedback for rack feeders

Crane and lifting systems:

  • Position sensors for lifting gears and undercarriages
  • Control of driving and rotary motions

The appropriate service device

GEL 211CV0 Service and diagnostic unit for VarioCODER with sin/cos output

Dimensional drawings

All dimensions in mm [inch]

Technical data

Electrical data

Supply voltage UB (short-circuit-proof)

5 V DC

Current consumption IB (without load)

< 30 mA

Output signals sin/cos (short-circuit-proof)

Single ended: Two sinusoidal signals phase-shifted by 90°
Differential: Two sinusoidal signals phase-shifted by 90° and their inverse signals

Output signal level (Single Ended)

2 VPP

Accuracy per period

typ.< 0.5° electrical

Latency

< 5 μs

Number of periods per mechanical revolution

1 to 64

Frequency range

0 to 10 kHz

Recommended output current

< 5 mA

Mechanical data encoder kit

Weight

< 100g

Air gap (nominal)

2.0 mm

Mechanical data stator

Material

Plastic; electronics in plastic housing

Outside diameter DOS

49 to 200 mm

Mounting types

Screw mounting, bonding, clamping

Axial overall height

minimum 12.1 mm

Mechanical data rotor

Material

Conductive material ≥ 35 μm (PCB, aluminum, steel)

Rotational speed

≤ 100,000 min-1

Shaft diameter DIR

2 to 140 mm

Environmental tests

Operating temperature range

-40 °C to +125 °C, for short periods up to +150 °C

Storage temperature range

-40 °C to +125 °C

Degree of protection

IP 30 (higher upon request)

Dielectric strength

ISO 16750-1 to ISO 16750-5

Electromagnetic compatibility

DIN EN 61000-4-4; DIN EN 61000-4-2; ISO 10605 ECE-R10

UN ECE R10 Rev.6:2019-10

ISO 11452-2:2004-11 (ALSE); ISO 11452-4:2011-12 (BCI); DIN EN 55025:2003-11

Vibration resistance

DIN EN 60068-2-64; DIN EN 60068-2-6 ; ISO 16750-3

Shock resistance

DIN EN 60068-2-27 ; ISO 16750-3

Chemical loads

ISO 16750-5

MTTF value

≥ 3,000,000 h at 55 °C